axw 154 wire-press sockets (axw) for pc board to wire with hood cover with semi-cover socket features 1. pressure welding method for superior wiring and no need to strip wires. applicable wires: awg #22, #24, #26, #28. 2. two pressure weldings assure high contact reliability. 3. labor saving one-touch attachment of the cover and socket body. 4. even if the number of wires is samll, the stable pressure welding is acquired. 5. angled hood cover type can save space and makes adjacent mounting possible. pressure welding contact the two pressure weldings on the cable assure high reliability. holds the cable insulation to protect the pressure welding. the depth of the contact portion provides stable contact. if the number of wires is small or if the insulation is thin, the strain relief clamp can be reversed to hold the wires. vertical hood cover type angled hood cover type 6. fits mil headers and low pro?e headers (box and open types). 7. useful pressure welding tools are available. applications nc machine, automated equipment, of?e automation equipment, me equipment, measurement equipment, communications equipment, amusement and game equipment. labor saving one-touch attachment of the cover and body strain relief clamp socket polarity guide (prevents incorrect insertion) adjacent mounting is possible to save space. strain relief band wiring and assembly 1. when using small amounts (about 150 pins can be pressure welding per hour) note) there are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks. process 1. bend the contact back from the carrier, and set it in the pressure welding tool. 2. insert the wire without removing its insulation unit it stops, and lightly grip the tool. 3. after press- tting the wire, insert it into housing. 4. attach the cover to complete the operation. (note) necessary parts stapler type axy52000 contacts (5 in line) separate wires housing without contacts vertical type hood cover block 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 axw.fm 154 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 155 2. when using medium to large amounts (when using pliers-type pressure welding tool, about 450 pins per hour; when using deskto p pressure welding tool, about 850 pins per hour) note) there are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks. process 1. set the housing with contact in the pressure welding tool. 2. insert the wires with insulation attached, until they touch the back, then use the tool s pressure welding operation. 4. attach the cover to complete the operation. (note) necessary parts housing with contacts separate wires vertical type hood cover block pliers-type axy51000 desk-top type axy53000 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 or applicable headers and combinations + pressure socket for separate wires vertical type hood cover block angled type hood cover block semi-cover note) with cover installed on socket applicable headers long lever type mil header box type low pro le header open type low pro le header 7.4mm high type 2.54mm high type combinations note) loose wires omitted from photos 1 2 3 4 5 6 7 8 axw.fm 155 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 156 product types 1. individual parts (standard) notes) 1. the parts above are packaged individually. 2. the vertical type hood cover block is packaged with two covers (one with nuts), one wire bunding metal. 3. the angled type hood cover block is packaged with two covers and one wire bunding band. 4. the angled type hood cover for less than 20 contacts and the vertical type hood cover for less than 14 contacts are not avail able. please use the semi-cover. 5. there is a mark 22 on contacts for awg #22 and #24, and mark 26 for awg #26 and #28. 6. remarks for contacts 1) reel packaging is available. 2) 10 contacts type does not have a polarity guide. type no. of contacts part no. packing applicable cable inner carton outer carton awg #22, 24 awg #26, 28 housing housing with contacts note) suitable for use of pliers type or desktop type pressure welding tool. 10 axw110421a axw110431a 100 pcs. 400 pcs. 14 axw114421a axw114431a 16 axw116421a axw116431a 20 axw120421a axw120431a 26 axw126421a axw126431a 30 axw130421a axw130431a 34 axw134421a axw134431a 40 axw140421a axw140431a 50 axw150421a axw150431a 60 axw160421a axw160431a 64 axw164421a axw164431a housing without contacts note) suitable for use of stapler-type pressure welding tool. 10 axw1104a 100 pcs. 400 pcs. 14 axw1144a 16 axw1164a 20 axw1204a 26 axw1264a 30 axw1304a 34 axw1344a 40 axw1404a 50 axw1504a 60 axw1604a 64 axw1644a cover hood cover block vertical type 16 axw61602a 100 pcs. 400 pcs. 20 axw62002a 26 axw62602a 50 pcs. 200 pcs. 30 axw63002a 34 axw63402a 40 axw64002a 50 axw65002a 60 axw66002a 64 axw66402a angled type 26 axw62603a 50 pcs. 200 pcs. 30 axw63003a 34 axw63403a 40 axw64003a 50 axw65003a 60 axw66003a 64 axw66403a semi-cover 10 axw61001a 100 pcs. 400 pcs. 14 axw61401a 16 axw61601a 20 axw62001a 26 axw62601a 30 axw63001a 34 axw63401a 40 axw64001a 50 axw65001a 60 axw66001a 64 axw66401a contacts (5 in line) (notes 6 and 7) 5 AXW7221 (for awg #22, 24) axw7231 (for awg #26, 28) 40 rows (200pcs.) 400 rows (2,000 pcs.) screw m2.6 wire bunding metal wire bunding band axw.fm 156 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 157 2. set products (produced after order) set products are produced after an order is received, so if you have a tight deadline, please order the products on the above as stand-alone products. notes) 1. full-set products (housing with contact and cover included) (1) suitable for use with pliers type or desktop type pressure welding tool. (2) produced after an order is received. if you are in a hurry, please order a housing with contact and cover separately from t he list above. 2. half-set products (housing without contact and cover included) (1) suitable for use with stapler-type pressure welding tool (2) as half-sets do not include a contact, order the appropriate stand-alone contact from the list above. (3) produced after an order is received. if you are in a hurry, please order a housing without contact, contacts and cover sepa rately from the list on page 156. type set product no. of contacts part no. packing socket cover applicable cable inner carton outer carton awg #22, 24 awg #26, 28 full set (note 1) housing with contacts vertical type hood cover block 16 axw3162421a axw3162431a 50 pcs. 200 pcs. 20 axw3202421a axw3202431a 26 axw3262421a axw3262431a 30 axw3302421a axw3302431a 34 axw3342421a axw3342431a 40 axw3402421a axw3402431a 50 axw3502421a axw3502431a 60 axw3602421a axw3602431a 64 axw3642421a axw3642431a angled type hood cover block 26 axw3263421a axw3263431a 30 axw3303421a axw3303431a 34 axw3343421a axw3343431a 40 axw3403421a axw3403431a 50 axw3503421a axw3503431a 60 axw3603421a axw3603431a 64 axw3643421a axw3643431a semi-cover 10 axw3101421a axw3101431a 14 axw3141421a axw3141431a 16 axw3161421a axw3161431a 20 axw3201421a axw3201431a 26 axw3261421a axw3261431a 30 axw3301421a axw3301431a 34 axw3341421a axw3341431a 40 axw3401421a axw3401431a 50 axw3501421a axw3501431a 60 axw3601421a axw3601431a 64 axw3641421a axw3641431a half-set (note 2) housing without contacts vertical type hood cover block 16 axw31624a 50 pcs. 200 pcs. 20 axw32024a 26 axw32624a 30 axw33024a 34 axw33424a 40 axw34024a 50 axw35024a 60 axw36024a 64 axw36424a angled type hood cover block 26 axw32634a 30 axw33034a 34 axw33434a 40 axw34034a 50 axw35034a 60 axw36034a 64 axw36434a semi-cover 10 axw31014a 14 axw31414a 16 axw31614a 20 axw32014a 26 axw32614a 30 axw33014a 34 axw33414a 40 axw34014a 50 axw35014a 60 axw36014a 64 axw36414a axw.fm 157 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 158 specifications 1. characteristics 2. materials and surface treatment 3. applicable cable item speci cations conditions electrical characteristics rated current awg#22, 24: 3a, awg#26: 2a, awg#28: 1a rated voltage 250v ac breakdown voltage 1,000v ac for 1 min. detection current: 1ma insulation resistance min. 1,000m ? using 500v dc megger contact resistance max. 20m ? measured based on the hp4338b measurement method of jis c 5402 mechanical characteristics unit removal force min. 0.343n {35gf} measured by steel-pin-gauge with 0.64 0.01mm square (surface roughness 0.1 m) composite insertion force max. 2.94n {300gf} no. of contacts life time characteristics insertion and removal life 500 times repeat insertion and removal speed of max. 600 times/hour environmental characteristics ambient temperature 50 c to 105 c no freezing at low temperatures ambient temperature of cables should be considered vibration resistance double amplitude: 1.52mm frequency: 10 to 55hz (for 3 axes) no interruption of current longer than 1 s (max. carrying current 100ma should be impressed during the test) shock resistance 490m/s 2 {50g} (for 3 axes) no interruption of current longer than 1 s (max. carrying current 100ma should be impressed during the test) part name materials surface treatment housing glass ber reinforced pbt (ul94v-0) cover semi-cover glass ber reinforced pbt (ul94v-0) hood cover glass ber polycarbonate resin (ul94v-0) contact copper alloy contact portion: au plating over ni contact pressure portion: sn plating over ni lead wire bundling metal (enclosed with vertical type hood cover) steel plate lead wire bundling band (enclosed with angled type hood cover) polyimide resin no. cross section area external gure rated current remarks awg#22 0.3 mm 2 1.1 to 1.5 dia. 3a 12 wires/0.18 should used awg#24 0.2 mm 2 3a awg#26 0.14mm 2 1.1 to 1.3 dia. 2a awg#28 0.08mm 2 1a mm general tolerance: 0.3 dimensions housing with contacts dimension table (mm) no. of contacts polarity guide ab 10 0 17.3 10.16 14 1 22.4 15.24 16 1 24.9 17.78 20 1 30.0 22.86 26 1 37.6 30.48 30 1 42.7 35.56 34 1 47.8 40.64 40 1 55.4 48.26 50 1 68.1 60.96 60 1 80.8 73.66 64 1 85.9 78.74 14.5 0.2 14.2 6.0 0.2 a b 0.2 2.54 0.1 2.54 0.1 note) dimensions of the housing without contact is the same as the right gure. axw.fm 158 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 159 mm general tolerance: 0.3 socket 1) when vertical type hood covers are mated (16, 20, 26, 30, 34, 40, 50, 60 and 64 contacts) dimension table (mm) no. of contacts abcd 16 24.0 24.92 17.78 33.5 20 27.8 30.0 22.86 33.5 26 28.5 37.6 30.48 33.5 30 33.5 42.7 35.56 33.5 34 38.6 47.8 40.64 33.5 40 43.6 55.4 48.26 41.5 50 56.0 68.1 60.96 41.5 60 68.7 80.8 73.66 41.5 64 73.8 85.9 78.74 41.5 16 and 20 contacts a m2.6 screw wire bunding metal b d c 0.2 14.5 0.2 6.0 0.2 14.2 22.7 7.5 8.0 9.6 2.54 0.1 2.54 0.1 26 to 64 contacts screw cover a wire bunding metal b d c 0.2 14.4 0.2 6.0 0.2 14.2 20.6 7.5 8.0 12.0 2.54 0.1 2.54 0.1 nut 2) when angle type hood covers are mated (26, 30, 34, 40, 50, 60 and 64 contacts) dimension table (mm) no. of contacts abcd 26 40.5 37.6 30.48 41.5 30 45.6 42.7 35.56 41.5 34 50.7 47.82 40.64 41.5 40 62.5 55.4 48.26 52.5 50 75.2 68.1 60.96 52.5 60 87.9 80.8 73.66 52.5 64 93.0 85.9 78.74 52.5 a b d c 0.2 14.5 0.2 6.0 0.2 14.2 22.7 7.5 8.0 12.0 2.54 0.1 2.54 0.1 3) when semi-covers are mated dimension table (mm) no. of contacts ab 10 17.3 10.16 14 22.38 15.24 16 24.92 17.78 20 30.0 22.86 26 37.62 30.48 30 42.7 35.56 34 47.78 40.64 40 55.4 48.26 50 68.1 60.96 60 80.8 73.66 64 85.88 76.74 a b 0.2 14.5 0.2 6.0 0.2 14.2 16.5 7.5 8.0 2.54 0.1 2.54 0.1 axw.fm 159 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 160 mm general tolerance: 0.3 4) contacts (5 in line) 26 16.7 5.08 4=20.32 position of the breaking contacts 5.08 2.54 note) on the contacts there are stamps 22 for awg #22 and #24 types, and 26 for awg #26 and #28 types. notes 1. use wires and contact types that match. the contact s clamp is tamped with 22 or 26. use awg#22 or #24 wire with the type 22 contact and awg #26 or #28 wire with the type 26 contact. an incorrect combination will cause faulty connections. 2. use wires having a correct outer insulation diameter. the use of a wire with an outer insulation diameter larger than the allowable value or a wire with a hard material for the insulation will cause faulty connections. furthermore, the use of a wire with an outer insulation diameter less than the allowable value will cause a drop in the clamp strength. use wires with a suitable outer diameter and insulation material. suitable wire diameters are shown in the table below. suitable wire diameters * awg#22 and #24 use different contacts from awg#26 and #28. refer to the part number chart for the part number. 3. inserted wire length during wire pressure welding insert the wire to a proper length and perform the pressure welding. if the inserted length is too short, the wire will be pressure welded only at one location. if the inserted length is too long, the wire will end up on the lance portion and a proper pressure welding will not be obtained. 4. cut the end of the wire so that it is straight and at. be sure no uneven strands remain. 5. when pressure welding a wire, fully insert it to the proper position. be sure to squeeze the lever unit it reaches the end position of the stroke. 6. after connecting the wire, check that the wire clamp rmly clamps the wire. 7. the contact holder should be replaced as needed. size insulation outer diameter remark awg#22 1.5 dia. to 1.1 dia. awg #22 is stranded wire of 12 stands/0.18 awg#24 stranded wire awg#26 1.3 dia. to 1.1 dia. stranded wire awg#28 axw.fm 160 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 161 pressure welding tools for separate wires product types product name part no. packaging inner carton outer carton pressure welding tool pliers type pressure welding tool for separate wires (with feed mechanism) axy51000 1 pc. stapler type pressure welding tool for separate wires axy52000 desk-top type pressure welding tool for separate wires axy53000 accessory contact holder axy5801 200 pcs. pliers-type (with feed mechanism) mm pliers-type pressure welding tool for separate wires (with feed mechanism) axy51000 200 90 47 features 1. weight balanced design for lightweight handling. 2. lever lock mechanism allows reliable pressure welding the lever lock mechanism prevents the lever from returning until the predetermined stroke is reached. this allows for reliable pressure welding, preventing variation due to differences between individual workers. 3. automatic feed mechanism indicates the pressure welding terminal number after a pressure welding. after each pressure welding, the automatic feed is performed one pitch at a time (2.54mm). at the same time, the number of the connector terminal being pressure-welded is indicated. if the terminal number is set initially, the connector can be moved to any position with the correct terminal number always displayed since the tool is directly linked with the connector. 4. stroke adjustment feature. the pressure welding stroke can be adjusted to match the diameter of the cable wire for reliable connections. 5. enables pressure welding of both the socket with contacts ans individual contacts. a cable can be connected with the contacts positioned in the socket housing (socket housing with contacts) or with the individual contacts separated from the socket housing. 6. contact puller feature. the contact puller permits incorrectly connected or unnecessary contacts to be pulled out. stapler type mm stapler type pressure welding tool for separate wires axy52000 features 1. compact and lightweight, it ts in a pocket. 2. pressure-weld individual contacts. 3. convenient for on-site maintenance work since connection is possible in small spaces. 4. includes a contact puller. 69.5 90 18 axw.fm 161 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
axw 162 desk-top pressure welding tool for separate wires axy53000 features 1. semi-automatic desk-top pressure welding tool for medium-scale harnessing capable of 0.7 second/cycle for ef cient harnessing from small-scale to medium- scale processing. 2. highly reliable pressure welding and one pitch socket advance are performed simply by positioning the wire and pressing the switch. 3. convenient functions terminal no. display of the pressure welding contact stroke selection empty advance 4. operating by foot switch is possible use of the foot switch frees both hands for complex harnessing processes. applications separate wire pressure connection sockets for users for harnessing manufacturers major functions 1. terminal no. display of the pressure welding contact when the counter reset button is pressed after the connector is placed in the tool, the counter displays 1 . the counter increments by one each time a pressure welding or empty advance is performed. 2. stroke selection the stroke can be selected from two settings so that an optimum pressure welding height is obrained to match the wire size. 3. empty advance advances the connector by one pitch without performing a pressure connection. 4. safety detection and wire insulation diameter check holes to prevent accidents, a sensor is provided at the connector insertion hole so that the pressure connect operation is not performed unless a connector is mounted. furthermore, to prevent incorrect connections, holes are provided to allow checking of the wire size. stroke selection knob suitable wire size 22 awg 22 or 24 (stranded) 26 awg 26 or 28 (stranded) notes 1. never disammenble the tool. also, do not subject it to shock or drop it from a high place. 2. after using a desktop type pressure welding tool, turn off the power switch and unplug the tool. axw.fm 162 ?y?[?w ?q?o?o?r?n?p?q???q?q??@???j??@?????p?q???p?o?a
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